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AIChE CCPS Process Safety Professional Certification Sample Questions:

1. Which of the following is not a leading metric for emergency management?

A) Number of actual process safety incidents in past year
B) Number of trained emergency response team members on each shift
C) Number of revisions to emergency response plans in past year
D) Number of realistic emergency response drills in past year

2. As the temperature increases, the upper and lower flammability limits change in the following fashion:

A) The upper limit increases and the lower limit decreases
B) The upper limit decreases and the lower limit increases
C) The upper limit increases and the lower limit increases
D) The upper limit decreases and the lower limit decreases

3. Lagging indicators include: (select all that apply)

A) Equipment inspections not being performed on time
B) Hazardous material releases
C) Interlock activations
D) Management system failures
E) Spills inside secondary containment

4. For flashing liquids:

A) the fraction flashed is always more than 50% of the total mass
B) the energy for the flashing comes from the enthalpy of the liquid
C) flashing will never occur if the liquid is stored above its normal boiling point
D) the fraction flashed is always less than 10% of the total mass

5. A vessel has a rupture disc and pressure relief valve in series to protect against high pressure in the vessel.
There is a pressure gauge on the pipe between the rupture disc and the relief valve. The gauge normally reads zero. As part of regular maintenance inspections, these pressure gauges are supposed to be routinely checked.

Today, a pressure of nearly 50 psig (~3.5 barg) was observed by an operator. There is a significant hazard now. Identify the hazard and discuss which elements of Risk-Based Process Safety could have been involved in the development of this situation.

A) The pressure gauge is faulty and can be ignored
B) No hazard exists because the relief valve will always protect the system
C) The rupture disc may have failed or leaked, compromising the relief system and creating overpressure risk
D) The system is operating normally under transient conditions

Solutions: